Design of a rally enabled front structure for a Suzuki RMZ 450. The Design is based on the former rally and racing machine Suzuki DR Big. It was the first motorcycle with the so called „beak“ in the design, which is now common across brand borders. The design of the side air intakes were inspired by the originals. The front end is largely closed at the top, to reach trapped air for cooling. The clear windshield loosens the functional-related high design and offers a clear view in any situation. The front was 3D printed, the windshield was build by deep-drawing process.